How AI Improved Quality and Reduced Returns
A manufacturer approached us when their manual visual inspections were slowing down production and letting faulty units slip through. We spent weeks on the factory floor, cataloguing real defect types, installing industrial cameras, and training a computer vision model that could keep up with the line speed.
Today, the system flags defects the moment they appear and gives their team time to step in before products ship out. Since going live, they’ve seen 55 percent fewer returns and noticeably better customer satisfaction.
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