Surface Defect Detection for a Precision Parts Manufacturer
A mid-sized auto-parts manufacturer was shipping 3–4% defective units quarterly due to human inspection fatigue. We deployed a real-time YOLOv8-based surface inspection system across 6 production lines, integrated directly into their MES. Defect escapes dropped by 78% within the first 90 days.
Resulting to 94% Defect detection accuracy — up from 61% manual
Real-Time Visual Intelligence





















We'd spent eight months with another vendor trying to get defect detection working on our stamping line. The model was decent in testing but fell apart from the moment lighting conditions changed on the floor. DIS came in, spent two days actually watching the line, rebuilt the data pipeline around what the camera was really seeing — and we've had less than 0.3% escape rate for eleven months straight.